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    MEP-016B Injection Pump Jammed

    If you are able to rotate the pump 90 deg, you can't be in the fork. When you rotate that far, it comes out. The thud you are hearing is the regulator hitting the engine block because it is not lined up properly with the hole. You will need to work at it to get it in the fork. It is not easy...
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    MEP-016B Injection Pump Jammed

    No big deal. They're not very similar. The 016B injection pumps are much more beefy & the way the fuel rate is adjusted is much different. The LPW injection pumps are more similar to the Yanmar ones on the smaller MEP units.
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    MEP-016B Injection Pump Jammed

    If you're certain you're in the fork, center it as the TM says & if it's still stubborn, try prying it a bit. Maybe that unit is just tighter or my idea of yanking it out with my hand is different than yours. The key is pulling it straight out so the main body doesn't bind where it fits to the cam.
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    Another 802A thread...but finally it's "my" 802

    I actually just realized I don't have a good picture of my trailer. Here is a link to the post in my thread when i finally mounted the generator to the trailer; https://www.steelsoldiers.com/threads/m116a3-fix-up-conversion-thread.188781/post-2220488 You can see it also at the beginning of one...
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    Another 802A thread...but finally it's "my" 802

    Dang, that adjustable channel factory part looks good. I looked all over to find that. I ended up having mine made at the local trailer shop. What is the height of the ring at the highest adjusted point?
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    MEP-016B Injection Pump Jammed

    There is nothing that can come apart on the injection pump unless it really is messed up bad. less than 1% chance it is that. Are you sure that the injection pump is in the governor fork? If it isn't, you need to finagle it back in. Best way to tell if it is still in place is if the throttle...
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    Another 802A thread...but finally it's "my" 802

    I have mine flipped around. The flap will open, but I put a cord across it.
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    M1078 LMTV Fix-up Thread

    After letting the truck sit for a bit, I tried again. I tried XC mode & the wheel valve sealed up after about 5 seconds of staying open. I have determined that the problem is between the passenger rear lug port & the port that is behind the wheel. I used one of the nuts off the spare that...
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    MEP-016B Injection Pump Jammed

    Thanks!
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    MEP-016B Injection Pump Jammed

    I rebuilt & cleaned everything in the injection pump along with the fuel system. Generator starts right up now! Again, thanks for the help with this. VERY easy injection pump to service yourself.
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    M1078 LMTV Fix-up Thread

    Finally made the video showing my tire changes.
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    M1078 LMTV Fix-up Thread

    I did try the XC mode before with no different result but I may try it again just to see. I didn't know of there being two different part numbers. Though, there have been 3 different wheel valves on that passenger rear & all have had the same issue so I'm thinking it is not a wheel valve issue.
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    MEP 501A Fix-up Thread

    The fuel bowls on these SUCK to bleed the air out of. I gave up on the screws on the two I worked on. Also, I found the arrow for the valve to be open was backwards or I just misunderstood it.
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    M1078 LMTV Fix-up Thread

    Removed the drivers side wheel valves to rebuild them. Even with PB Blaster, heat, and care, I still broke 3 of the 8 screws holding the wheel valves together. My friend took them to his machine shop to drill out & tap the holes. All fixed. Before I got them back, I had one spare valve. I...
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    M1078 LMTV Fix-up Thread

    Yes, made sure this was clean as well.
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    M1078 LMTV Fix-up Thread

    It is a new, green controller. It was sold as a new controller only for A0 trucks. No modified sensor installed that I know of.
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    M1078 LMTV Fix-up Thread

    I have traced every single line from the compressor to the wheels to confirm they are clear by blowing them out individually. I doubt that anything is plumbed incorrectly because the system tries to do what it is supposed too. It will fill & deflate the tires. If it did not do that, I would...
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    Mep831 help

    Sounds like you h So, what might be happening is with your starting kicking out, you just aren't getting enough time to get the motor started up for a "first time" start. Sometimes when these are cold or haven't run in a while the sputter a bit & really need to keep cranking until the...
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    M1078 LMTV Fix-up Thread

    I just hope that I can get it figured out! Once I do, I plan to make an entire video on the CTIS for my YouTube. How it works, parts of the system, & troubleshooting.
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