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Check out TM 9-6115-464-34 for cleaning and testing the voltage regulator.
TMs for the 004A here: https://www.steelsoldiers.com/threads/all-the-tms-you-need-to-work-on-the-mep-004a.155938/
SWAG by dropping the 30554 and searching on a part number: 72-2230 . A transformer pops up but Phil needs to confirm.....
https://www.parttarget.com/5950-00-600-0844_5950006000844_72-2230.html/-1EF3330E-EAED-4399-B61D-9C85D5E03919
Check TM for testing procedure.....bottom of post:
2-92 COOLANT TEMPERATURE SENDER.
NOTE
Engine must be cool when performing this test
2-92.1 Testing.
a Shut down generator set
b. Open left side engine access door
c. Disconnect and tag electrical lead from coolant temperature sender (4, FIGURE...
You may need to contact Hansen: https://www.alhansen.com/prd-tie-downs.html . I think this is your part: https://www.alhansen.com/images/_pdf files/Cat-104/pdr-tie-downs-F10-44XXZNXX.pdf
This looks like it: https://www.mcmaster.com/8304t12
I have ~50 ft of cord with both my 803 and 802, so I routinely bump up voltage at the machine 1 or 2 volts. https://www.calculator.net/voltage-drop-calculator.html?material=copper&wiresize=2.061&voltage=240&phase=ac&noofconductor=2&distance=150&distanceunit=feet&eres=26&x=48&y=23
Check the...
Here's a picture of my breaker box. I forget what they call them, but there's a device that prevents my generator breaker from being on when the main breaker box is powered up. In an outage, I need to switch off the breaker box to allow the metal clip to slide out of the way so I can energize...
If you plan to use your generator for home back up some time and stand alone generation at other times you will need to manage the generator's Ground to Neutral bonding strap. I described my set up, but my generator is dedicated to home back up - I don't use it to power other things. I do need...
Check out post #4 in https://www.steelsoldiers.com/threads/mep802a-3-wire-240-hookup-help.187637/#post-2209266 . I've got a 4 C / 6 AWG SOOW cord that I connect to my house through a 70 amp 240 volt breaker. I use 4 conductor 'California' twist lock 50 amp connectors on the cord. This means...
Search for your machine in the Technical Manuals section of the site.
https://www.steelsoldiers.com/showthread.php?169069-All-the-manuals-needed-to-work-on-the-MEP-805A-30-KW-Generator...
I've run mine at 100% (26 amps) for multiple 2, 3, 4 hour runs with a resistive load (electric stove) with no problem. Wet stacking will reduce the available power sometimes and not allow you to run at higher demand. As you step the machine up...50%....70%.....90%.....100%.....you are cleaning...
Here's what I found: My 2006 M1101 has Aurora lights....not LED, but the MFG is Aurora. I searched for Aurora Marker Lights and found this link..... http://www.auroradefensegroup.com/product/marker-lamps/
That link shows:
12446845-1
24V. Amber/Diff. LED Assy/Shell
12446845-2
24V. Red/Diff...
Confirm that the upper left ground screw is making good contact with trailer frame/body. I had similar problem a few weeks ago and that was what was wrong. I've also had to replace a light or two when I couldn't get them to work. If you need to purchase new, Erik's has them, so does Ebay...
I use 15W-40 and had the same symptoms with my 802. I believe it's got a little cylinder glaze from low demand running so I put around 100 hours of high demand run time on it. Still had some sloshing of the oil when I looked at it so I bought a manometer and confirmed good vacuum in my oil...
Here's a picture of one.....https://greenmountaingenerators.com/product/mep002a-mep003a-bung-adapter-for-aux-fuel-kit-nsn-5342000661235-72-5092/
Pop the handle up (your first pic) and it releases the compressed force on the rubber seal. Push the handle down (your second pic) and it tightens...
https://www.steelsoldiers.com/showthread.php?148883-Which-NOCO-Genius-Charger-for-MEP-803A
https://www.steelsoldiers.com/showthread.php?135033-24v-Battery-chargers
Good discussion about battery chargers.....
If you are not hung up on color this fuel gauge works well: https://armysurpluswarehouse.com/military-issue-fuel-gauge/ and the price is right. My notes say.... Water Temp Gauge: ISSPRO R8750,VDO A2C60000963, Datcon 06343-05
I like the Datcon -...
When I was testing my 803A I had readings of:
Load Meter: 104%
Amps Red leg: 50.6 amps
Amps Black leg: 53.6 amps
Amps Neutral leg: 3.1 amps (control system / clock runs on a single leg so slightly out of balance)
Because this is alternating current I do not believe you add the...
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