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Who did you talk to at TC? Why would they have a full line of "expedition" boxes??

I'm not sure where you are getting your info. from, but once they are glued, they are brutes. Most designs, even some steel ones, have a pivoting frame to prevent excess torsion.

Styromax of Australia uses rivets and Sikaflex. https://styromax.com.au

I am fully aware that this thread started as a metal approach to an RV. I think this video provides valuable perspective. I have seen thousands American and European builds. Forest builds one a year and sells them for about $69k. It is one of the nicest, practical builds that I have seen. It is...

A good site to get ideas from for steel and aluminum builds is Plan B https://www.planbsupply.com/sar-expedition-camper-box

https://quotefancy.com/quote/1546870/Laozi-When-the-student-is-ready-the-teacher-will-appear

I've been researching this for 3 years. My design has changed a zillion times. Mostly after talking to people that I would consider experts. If you have not attended the Overlanding Expo, please do so. Ask a lot of questions. Tour the Earthroamers, GXV's, the DIY builds, and investigate your...

Interesting points Geo. I understand what you are saying. Quotes from Ulrich Dolde: "Standard shelters which can be found ex army, border guards, police, fire brigades and humanitarian organisations, and secondhand refrigerated containers have a clear price advantage making them a good choice...

I looked at this. Everyone has different needs. If you do part-time warm region tours only, this is a nice way to make an RV. If you do a 4 season RV full-time, avoid this type of build. Thermal bridging issues will lead to condensation and mold. It is a huge issue and PITA. Once you get mold...

I post on that site too. Just have not been there in a while.

Get the E Book, it was cheaper when I bought it.

Correct. Attached with Sikaflex.

I am doing the same build. My advice is to get two books: http://www.doityourselfrv.com/german-army-truck-overland-camper/ https://www.wohnmobil-selbstausbau.com...