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The Arming/Firing Unit aluminum foil labels, I worked with Greg at www.dataplates.net to have the specialized, unique labels and identification plates on the SF Ground Mobility Vehicle GMV HMMWVs reproduced on the black coated aluminum plates. He does foil labels, too.
Quick question: the enduser is likely to use progressing grit sandpaper to reduce the print lines, although the original has a rough cast finish on most sides.
Wouldn't the box itself be better when combined with a 2" x 4.5" x 3/16" thick aluminum base plate to take most of the stress? One...
The Arming/Firing Unit I have, the short side screw spacing is 15/16" center to center, the long side is 4 3/16", use #10-32 screws.
One detail, may not be important enough. These housings are sand cast aluminum alloy. They use a "pattern" made of wood, plastic or foam to pack green sand...
LVOSS Arming/Firing Switch connector pinout:
Arming/Firing Box side of the the cable is a MS3106R14S-6S, 6 socket Connector
Pinout: (This is from the HMMWV GMV 2x4 barrel LVOSS type cable)
A=24VDC Positive B=24VDC Negative (I don't know what you should do for circuit surge protection)
C=Left...
Decals are 18 point font,
SMOKE
LAUNCHER
is 43/64" x 1 11/26" black on thick aluminum foil.
ARM, OFF & FIRE are 25/64" x 49/64" x black on thick aluminum foil
Toggle Switch is a 2 pole, 2 position Off/On, Locking Toggle, an examples being Honeywell 1NT1-6F, Eaton Cutler Hammer...