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Easy for them to do, since the Tahoe (like the older Suburban) has a steel roof.
One of many projects that never materialized; I got a Suburban with the intent of grafting its (partial) roof, sides, and barn doors onto my M1009.
Why not build a rack that's bolted to the sides of the body, rather than to the top of the bed sides? A partial exoskeleton, if you will. It would eliminate any top sealing issues.
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