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Had to mill down, the old 2nd spun and welded itself to the main shaft, this alone should have told the op to replace it, bet the heat BLUED it, the shaft, down the road, would have died no matter what else was done to the trans. You can not pin this on the trans shop, sorry to say ("just re...

Did not think 2nd gear was supposed to spin free, I may be wrong but was under the understanding that second GEAR was KEYED to the main shaft, and a sorta TIGHT fit on the shaft (hand tight)

Why not replace the main shaft, turning it down does not help, to much play, may not seem like it but there is, to much clearance will cause noise, hard shifting

I thought Dave OFFERED to help her scratch that itch

were thay HARDENED KEYS

you did not by chance shere the 2nd gear key