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If the control box was removed from the unit, you had to unplug the control cables to the gen head, right? Is it possible that some pins in the plug were either not connected or connected improperly (bent) when the plug was reinserted?
Just an idea before you start getting into rectifiers and...
The reconnection switch in my unit has never had the snap feeling to it. When the switch is moved, it has to almost go past the voltage you want to select and then it kind of springs into place. Never really thought about it, since it works.
Was anything taken apart on the gen head when the...
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