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  1. mrandig

    Fixing the 1998 HMMWV

    July 2025 Updates (2): I'm not sure if my attempt at forming made any difference, but here's everything completed and re-installed. At worst, it wasn't necessary; at best, there's fewer kinks needed to make everything fit together. No, I'm not really worried that the heat damaged the hoses...
  2. mrandig

    Fixing the 1998 HMMWV

    July 2025 Updates (1): After failing on my initial attempt to pre-form these hoses, I took a few days off, then tried to form the new hose using heat and a piece of #4 wire. That's probably going to be too hot. Don't melt the soap bottle by leaving it sitting behind the part. It going to...
  3. mrandig

    Fixing the 1998 HMMWV

    June 2025 Updates (3) There comes a point where you should just sit back and enjoy all that you've accomplished. Beyond that point you're no longer fixing anything, you're just tampering with what should've been the finished result. If you compare the old hose and the new, it's pretty obvious...
  4. mrandig

    Fixing the 1998 HMMWV

    June 2025 Updates (2) Since everything else was getting replaced, I figure it wouldn't hurt to also change out the low-pressure hydraulic hoses. I'd already changed out the high-pressure hoses, so let's do a thorough job. Needless to say, between the steering gear, hydro boost, cadillac valve...
  5. mrandig

    Fixing the 1998 HMMWV

    June 2025 Updates (1) With the shroud repair complete, it's time to check out the new radiator. This is a 3 row all aluminum radiator from Champion. I actually purchased this back in March; it just took me this long to get around to it. The new all aluminum radiator is shiny. It's also...
  6. mrandig

    Fixing the 1998 HMMWV

    I'm sure everyone has been waiting patiently for updates😁. I was making lots of progress, then summer came along... I did get a few things accomplished; I just never got around to posting. Just to get current, I'll follow this post with what's been happening over the last few months (with the...
  7. mrandig

    Fixing the 1998 HMMWV

    Fan shroud plastic repair (2) Just to wrap up this repair, after plastic welding the fan shroud was looking pretty rough. I had used a DA sander on the surface, and this left the plastic looking very dull. I'm going to try some mirror glaze and see if we can get some shine back. This isn't...
  8. mrandig

    Fixing the 1998 HMMWV

    Fan shroud plastic repair (1) Crack in fan shroud viewed from top. Crack in fan shroud viewed from below. The plastic welding kit is from HBF. I've had this kit for years; I was wondering if I'd get to use it someday. I guess that day is today. We'll use some fine stainless-steel mesh as...
  9. mrandig

    Fixing the 1998 HMMWV

    Radiator replacement (1) Time to get to work on replacing the radiator. Before doing so, you'll need to remove the transmission oil cooler and power steering cooler, if so equipped. This is a picture from a week or two ago. My radiator has already been out for a while now. The radiator has a...
  10. mrandig

    Fixing the 1998 HMMWV

    Just a small project from yesterday. There's a lot of little details that need to be addressed. Seat backs, or floor sections (I've got a two-man truck), with new pins and cables. Now, I don't have to worry about my floor sections smacking me in the back if I come to a stop too quickly. I...
  11. mrandig

    Fixing the 1998 HMMWV

    Still don't have a running M1123, but I now have tomatoes. They're actually freakin amazing.
  12. mrandig

    Fixing the 1998 HMMWV

    Idler pulleys, water pump pulley, belt tensioner, and serpentine belt installation For this post, I'm going to do the serpentine belt and all of its components, including pulleys and hardware. First are the upper idler pulleys; there are two smaller ones. Installed and torqued to 37 ft/lbs...
  13. mrandig

    Fixing the 1998 HMMWV

    Coolant hose replacement. Well, it looks like we're almost back to where we started. It's been one hell of a detour. To be honest, one of the reasons I was waiting on paint was to do the lower tube. It almost looks too nice now. We'll have to see how it holds up with use, cause that tube is...
  14. mrandig

    Fixing the 1998 HMMWV

    Lower radiator mount replacement. As I'm replacing the radiator, I'm also going to replace the radiator mounts. The lower radiator mount is shown in the picture. I'll do the two uppers when it comes time to put the radiator in. At first, I started with a pry bar, but I began to feel like I...
  15. mrandig

    Fixing the 1998 HMMWV

    Fan temperature switch replacement. I wasn't necessarily having problems with my fan temperature switch, but while I'm in here anyways... Visual inspection shows this switch has seen better days. It's a little odd that it's so far gone, but whatever. I'm just using tape so I can see the...
  16. mrandig

    Fixing the 1998 HMMWV

    I've got just a few things to do, and then maybe we can get on the road. First, I need to figure out these oil cooler hoses. The part numbers are correct per the TM-24P, but the new ones don't look the same as the original. The illustrations in the TM-24P aren't particularly helpful either, nor...
  17. mrandig

    Fixing the 1998 HMMWV

    So far so good - the paint is a great match. I feel like painting everything I can at the moment, but I won't. I got mine from QTM Parts on ebay. I think the price is a little higher, but probably not even a dollar more. I haven't compared shipping costs, so that may make the difference. It did...
  18. mrandig

    Fixing the 1998 HMMWV

    CARC substitute paint. We'll spray some on a few different pieces tonight, and then see what things look like in the morning.
  19. mrandig

    Fixing the 1998 HMMWV

    And now I will continue to just wait. I guess I have some nuts and bolts that need organizing...
  20. mrandig

    Fixing the 1998 HMMWV

    Once again, waiting on parts to arrive. In this case, I'm actually waiting on some touch-up paint, so it's my fault for waiting so long to order. Hopefully everything arrives by tomorrow night. Bumper hood (center) replacement. All I can do at the moment. Not sure why there's grinder marks...
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