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FWIW: I wrapped the intermediate battery cable with nylon hydraulic hose protector. I think it is much more abrasion resistant than electrical insulation. I also use it for wire loom in places where the wires might rub, or where I anticipate needing to take the wiring apart for some reason. I...

Looks nice! Do you have fine screening on your three air intakes to exclude insects and rodents? All the best, 2Pbfeet

Sounds like an interesting load cycle! I think that there is a reason that you don't find "rules" on enough load. I think that "wet stacking" depends on the engine, and its fuel adjustment, how cold the environment is, and exactly how it is being run. Low loads for weeks is not good for sure. I...

For the fuel leak, is this the original filter? If so, I would change it, as a 19 year old o-ring isn't likely to be in great shape. On the subject of fuel filters, I would change all of the fuel filters if you haven't already, including the final fuel filter and all three o-rings, due age of...

Palmdale, CA, or San Antonio, CA, or San Antonio, TX? I'm confused about where the generator is as your signature shows Palmdale, California, which is some distance to the San Antonios that I am familiar with.

Welcome! Any photos? All the best, 2Pbfeet

The great thing about the dead crank switch is that it cuts out so many potential causes. Can you hear even the solenoid on the starter engaging? (A click when trying the dead crank switch) If you hear a click, but no spin, I would follow @Light in the Dark's advice and pull the batteries for...

Or buy a microswitch?

To read out the bearing, it is a type 6305 bearing (Deep groove single row ball bearing, 62mmOD, 25mm ID, 17mm width), the 2RS1 is two rubber seals, steel reinforced, and the "/LHTG4" refers to the grease inside, LHT = Clay Grease, Wide Range, 13cSt @ 40°C, Range -73 ~ 149°C, type G4)...

I have some of the Scame connectors, and personally, I like the design much better than the Hubbell version, particularly in the cable assembly and strain relief implementation. I wonder if there is something is caught inside. For my limited use, the Scame seem to interchange with no issues, as...

How stiff is stiff, and is it the insertion or the ring tightening? If it is insertion, I would double check for debris or a bent pin. I have never seen one with dielectric grease, but if it were me I would reach out to tech support at whomever manufactured your connectors. I would stick with...

Looks can be deceiving sometimes...;) The wood block is a rafter that is hiding a 90 bend in the conduit, but yes, I believe that there was knob and tube wiring on the other side until fairly recently. Clearly the rewire did not address grounding the subpanel... All the best, 2Pbfeet

From a few days ago. The panel is attached to the conduit on the right, and the ground wire nicely coiled around the ground rod...

Congratulations on making progress! Commonly an air leak will generate the hunting behavior that you describe. If the vent line was in trouble, there may be other hoses that are just old and start to leak as the engine area warms up. I would also double check the high pressure line fittings...

Again, the TM is your friend, but a few questions; does the governor lever move when you go to start / stop it? If yes, then I would clean the area below the pump where there is a triangular-ish plate held on by one nut. Remove the nut and plate, being careful not to let any dirt drop in. Check...

Yup, a loose injector will definitely cause low compression. Do read the TM about washers and torque; that's an aluminum casting. All the best, 2Pbfeet

Well, it could be a cracked head, but I am curious what the head looked like when you had it off. I would check a few things before getting to the conclusion of a cracked head. Is the decompression lever and spring working? How does the rocker arm for the exhaust valve look, specifically where...

Yes, I thought that the description was quite funny.:ROFLMAO: Arc-flash events seem to be quite memorable to me, and your description had me holding my sides with laughter as I thought that it was such an amusing understatement. Keep up the great work @peapvp! All the best, 2Pbfeet

I'm glad that you made it work. FWIW: If you ever want a tap with a full diameter thread that that goes (nearly) to the tip/bottom, look for a tap with a bottoming chamfer, or a "bottoming tap". They are designed for things like blind holes, and ones with low end clearance. They need some...

I believe that @kloppk's kit comes with instructions. Note the nicely tagged wire in the above photo. All the best, 2Pbfeet