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I've yet to find any black rubber (Viton is the lining on good black rubber fuel line.... Ie 30R9) that works as well as Viton. Both my 6.2's and my old Mercedes diesel ended up with Tygon replacing the black stuff. Ymmv.
as for the cap, I always figured I'd put a 'Y' in and run both return lines on the last injector fwd to the next through the 'Y'. Just make sure your "Y" is compatible with BIO.
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