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I did not grease it where the nut contacts it. I always put rtv there. Like I said I've never had this issue, but I've always used nos hub seals and they are made from a definitively stronger steel. I'll just have to ease up on the torque next time I use a Newstar seal I guess.

Anyone else have problems using the outer hub seals from Newstar? I was going through one of my hubs today and I put it together and snugged up the inner nut, the locating tab sheared off of the seal. I know I've read of people having this problem before but I don't think it was the Newstar...