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Hey, no garage queen here. I run mine every day for the past 11 years. But I use AC 60's, they don't swell. I recall a previous post of yours where you stated you use the old original design plugs (AC13,11 or 9's?) They are outdated and prone to failure, there's your issue.
Taking the GP's out just to test them seems tedious and unnecessary. I use a test light hooked up to battery +, take all the GP wires off, touch test light to spade. If it lights, its good. No light, replace. Very quick procedure.
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