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  1. cucvrus

    Tailgate Replacement Question (M1009)

    Well I am fortunate to have access to the latest and greatest welders and materials. I have the 12 Gauge galvaneal sheared to exact length and width and then just trim it to fit the jam areas on the end and weld it up. It makes for massive improvements in strength and prevents the twisting and...
  2. cucvrus

    Tailgate Replacement Question (M1009)

    I need to send you my miracle rubber track that I used to replace the side track felts on a few units. It works great. Let me know and check out my thread. It shows how to rebuild the gate, side tracks and get the bottom sash cleaned and polished.
  3. cucvrus

    Tailgate Replacement Question (M1009)

    I added it to the outside up top. Check out my Terminus M1009 Thread. The piece runs across the entire top of the gate. I stitch welded it in the jam and on the face. I sanded, primed and painted it. it added an amazing amount of strength. I have done the same to the bottom rust out area and...
  4. cucvrus

    Tailgate Replacement Question (M1009)

    Crawl back there and get the cover off. You can trick the handle into opening the gate and then make working on it mush easier. I am not sure what is preventing it from going down. But possibly the bottom glass sash is that rusty and pitted that it is catching on the side window channels. But I...
  5. cucvrus

    Tailgate Replacement Question (M1009)

    I am not aware of a how to install guide other then the manuals. Can you clarify what the issue is and that would give me a place to start? Does the lock unlock and lock on the handle? Does the window move at all? Pictures are also helpful to help you out. It is fairly simple and crude by todays...
  6. cucvrus

    Tailgate Replacement Question (M1009)

    That is a tough question to answer site unseen. The M1009 tailgate is a very complex /crude design and has many failure points in play. It could be a bad driver assembly or a regulator and possibly the clutch is bad or the pawl is not engaging properly. Very hard to answer the statement the...
  7. cucvrus

    Tailgate Replacement Question (M1009)

    Fix the one you have. The imports are garbage. I fix them by welding a piece of 12 gauge along the top and a piece on the bottom. These OEM gates are well made but have suffered from 30 years of use and abuse. I found that with the extra steel added and done properly you can increase the...
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