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As Ford Mechanic pointed out, the upper manifold bolts are a real monster to get out in one piece. When I picked up my M931A2, it only had 800 miles on the odometer; yet my exhaust manifold & its bolts looked worse than Ford Mechanic's pic above (have put around 11K miles on it since in past 3...
FINALLY finished replacing my exhaust manifold gaskets. The stock design leaves a lot to be desired, it's some sort of fiber composite stuff. The photo below shows the difference between stock and current Cummins replacements. Found the gaskets on #1 & #2 cylinders failed.
It was a LOT of...
I get to do this as well, glad to hear that others have had this same problem & found solutions. I plan on getting my exhaust manifold ceramic-coated (had my M35 D-turbo done, looks GREAT), should be able to start in the next month or two.
Thanks to everyone for the helpful info!! [thumbzup]
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