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What did you use to clean the clog? Nothing else’s was clogged? Seems like it would be everywhere the coolant touches.

Gasket maker is something everyone should have in their tool box, but I only use it when i can’t get factory made gaskets. Also the gasket maker is only as good as the person applying it. Do you mind if a ask what the plans are for this set?

If that stuff doesn’t dissolve easy, I would think the motor needs to be rebuilt if you expect it to be reliable. I would try to get it to dissolve without scrubbing that way you know the other areas You can’t scrub or see are dissolving as well.

Might as well replace it even if it still works while your in there.

Also measure temp at the temp sensor. How long did the set run for?

I would test the thermostat with hot water.