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That's easy to believe, because it's easy to do. The 10-11 when the GPs are heating sounds very believable.

I suspected that. They look the same. If you want to fry your new controller card, leave that grounded relay in there. Glad you got it figured out! :beer:

Thet ain't raht, but see below. All is forgiven! :D Yeah, that is very weird. I have to wonder if you have the correct relay. Check for continuity from any of the terminals to ground. There should NOT be any. You must use an isolated ground relay. See the sticky for the correct relay...

Measure the difference between the input and output of the relay while the GPs are engaged, i.e., the relay is ON. Should be zero difference. (And here I just wondered about the value of that test on another thread..... :D ) If you are dropping a couple of volts across that relay, toss it...