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I have never been a big fan of Airco machines but any old machine will beat a new one hands down and it looks like you have a good one. I gave away an old, and I mean OLD, Miller barn box about fifteen years ago and have kicked myself ever since! That machine gave me the best welds of any stick...
Very nice work. Being a fabricator and welder myself I was originally going to say something about moisture getting into the laminate and spreading the plates but you have done a very nice job of welding and finishing. That is a LOT of grinding, What type of grinder and media are you useing and...