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Humm, very interesting. Since I'm not familiar can you explain what we're seeing on the graph? Is this a 1 day time frame? Green is solar production throughout the day I assume?? What's the red, Net usage?

So in the picture up above the hoses are incorrectly looped together. Normally the line from the nipple at the cap goes to the bottom of the bottle. The overflow line at the top of the bottle gets connected to both the drain on the front of the block under the water pump, the drain on the bottom...

Agree with LITD, fix the alternator and keep the battery charger as the backup. Radiator is a good old brass tank and everything is soldered to it. If you still have the nipple it should fit snugly into the hole in the radiator. If you have a propane torch, flux and solder you can fix it easily...