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I think, extreme frame flex allows the rubber flaps to go into the space.(but this is pure speculation) Some things are better off not known or understood, this is one of those great mysteries of life. ;-)

Pulled out towards the front(not tucked in), they will (should) lay flat on the metal.

I have made replacements from a piece of truck mudflap. They are about 2 1/2" square and 1/4" thick. Close is close enough. (yup, right off the rear flaps)

Where is Hampton Roads? Better replace the water with coolant when you figure out whats going on. It freezes here, you know.

Did you check the antifreeze(coolant) level, before you left on your trip for home? Was it full when you bought it?