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I do not use any sealant on the gaskets.

Soak it in BFS for a while.

Pull the plug and see if air is building in the can. If it is, your air control valve is leaking.

When you rebuilt the airpack, did you follow the rebuild proceedure outlined in the TM?

Is your new remote res vented? it needs to be. I would say the problem must be in the airpack air valve. You can remove the pipe plug in the back of the booster. Put you finger over the hole and see if air builds some. If you notice any build up(when you let your finger off), your air...

Did you rebuild your master cylinder? If not, I think you need to. there are 2 tiny holes that can plug up(bottom of the reservoir). Also, be sure your vent line is not plugged.