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Sounds like a rebuild is in my future. I pulled the seat and floor panels, but would like to find a TM with detailed maintenance instructions before I drop it and open it up. Also need a parts list for Bearings and seals if anyone could point me to a listing. Found a website that allows me to...

Wow, is that how the military TM does it? Sounds like I need to stop and do some reading. From the position of the mounts it looks like it was lowered into place initially to install, but I assumed that was done before the cab and bed was placed on the truck. Never thought there would be a...

I have no problem taking pictures and documenting what worked and didn't when I change the bearings. Glad to contribute, but would prefer to find a rebuilt/new t-case that I can install the same weekend after taking mine out. I guess at minimum, I want to have a list of parts I need to have on...

"Obviously" may be a little strong. Lets just say no ball bearing joined the party at the bottom of the case. :) Rebuilding it is definitely high on the list and preferred so I know everything is good. Are all the bearings and seals available at Napa or equivalent, or will I need to find...

"The answer I was looking for was that they throw in an extra bearing cage in every T-case, to knock off all the sharp edges from the gears." :) Sounds like this is a more common problem then I expected. Any luck finding a spare T-case or what the going price is for one? I assume I need...

Uploaded a picture of the metal found in post 1. This is all the major pieces that came out. About the same mass (at most) in smaller pieces and dust in the form of slim around the magnet. Looks like at least three bearing cages.

Well, I was changing all the fluids on my new GL purchased Deuce and had to wait/order the 9/16 pipe fitting for the transfer case drain plug. It came in last week and I proceeded to drain the case. First concern is that the case sounded pressurized when I removed the plug. I have had some...