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It doesn't have to be pretty, the Herculiner hides a lot.

Don't dilute it, you might even want 2 coats. Thats what I put in a jeep and it worked well. At least those spots look like flat metal, should be an easy patch.

Yes, 9ish hours to work with, but it will "fume" for over a week.

I have done the inside of some trucks and use Xylene to remove and wax/oil from the sheet metal. It takes forever for it to completely cure. Even if you wait for a couple days it will still have a strong smell for a week or so. I used cigarette butts in the holes where bolts went in so I...