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What does the other side of that board look like? For sure there is just a variable resistor to set the relative volume. I'm wondering though if there is a transformer as well. The impedance mismatch that was previously mentioned is certainly an issue, but not in the conventional way because...

Apple doesn't make a headphone amp, but there are plenty of companies that do. You can quickly find ones that are super expensive and way over the top for your needs. So don't be discouraged when you look at some of the products. The headphone amp will have a volume knob just like everything...

I haven't ever worked with a VIC-1 intercom, but i've worked with the squak boxes of the time, additionally I did alot of work to get an iPod integrated with my custom intercom I use. Here are a couple of thoughts. The iPod is really only designed to run small headphones/earbuds and to be very...