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Something to try on your old pump... cut out the old RFI suppressor module and butt splice the wires together and see if it works. If it does, you now have a spare. In civilian life you really don't need RFI suppression unless perhaps your a Ham Radio operator or have other sensitive equipment...
I haven't ever measured or even seen the return flow to fuel tank, only heard it with cap off fuel tank & it sounded like a trickle with engine off.
Not knowing history of your genset I would suggest you put a can of Seafoam, or the like, in it. With Seafoam you can even put it in the last...
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