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When everyone is going broke and trying to cut costs, does that surprise you? Lol Our wonderful "Recovering" economy at work.

I bet they will. Even big companies get tired of replacing product for free eventually.

And I know that you aren't going to tell me that the heat sink being covered and having no airflow has nothing to do with failures. There is no way that having a heatsink covered is a good thing.

That is an led projector. Made by J.W. Speaker.

No the LEDs don't, the drivers do. There are transistors in the housing that drive those high powered LEDs and they produce a lot of heat, hence the reason for the large heatsink on the back of the lights.

All of mine have been that same failure mode. Try drilling or cutting some ventilation holes in the back of the headlight buckets. You'll notice that on the back of the headlights there are large heatsinks, but no provision for airflow around them at all. I'm beginning to think they get hot and...