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This is why I cover the large cutout under the engine with 1/4" hardware cloth and sheet metal screws on every machine I go through. The holes under the batteries are covered properly with the batteries and trays in place, but the rodents go into the engine bay through the large cutout, and...

Nesting there is very common... did you find chewed wires or any wire issues? Did you undo the connections, clean, and reassemble? Past removing the nest... what else did you do? Where this nest is, would not necessarily change the issue you were having (as this is before the contactor down to...

Which also means the chassis is hot when the bar is in place... lucky you didn't get 'bit'. Thanks Kurt!

See this is why I deferred. This makes absolute sense, and had I been thinking about it more... the set produces power the moment its on, so it absolutely has to be from somewhere on the outbound circuit giving you hell. Thanks Guy.

As this is a brushless head, and the rotor is supported by a central bushing... there are no parts which contact. It sounds like you have an issue with either the rotor or the stator (my gut feeling is you have a winding problem in the stator). I would not turn this machine on again until more...

Can you tell us what/how it was resolved?

I've had real good luck with this (and I tried it on a recommendation found here in SS): https://www.amazon.com/Hosa-D5S-6-DeoxIT-Contact-Cleaner/dp/B00006LVEU Been using it for the last 3+ years with no complaints at all.

If you are getting a short circuit light, this knowledge will not change anything. I think you need to get a GOOD contact spray cleaner and when the machine is off, take the roof off and deoxidize the phase selection switch and ALL switches and contacts in the machine. Corrosion in the switches...

Thank you for clarifying. This switch only tells the gauges what to show. Your phase selection switch is on the wall behind these gauges (where the voltage regulator is mounted). The phase switch should only be moved when the machine is OFF... no exceptions.

Can you tell me what 'switch' it is you keep referencing?