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Sounds like a bad starter. I have seen weird things like this, there probably shorting with the internal parts in the solenoid/starter. As far as the new relay smoking-could be faulty, not 24 volt? Good luck
Well it sounds like you need a new starter. It could have been cranked too long and burned up or just was time to go out. I dont know what the weather is like in Aspen, but in Fort Collins it was 65 today. The starter is pretty easy to replace, just two main bolts that screw in from the...