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Finally got around to towing my truck home from WPB. Now to find the time to pull the transfer out and see what happened.

Tube is solid 1-1/2" by 2" by 12" long.

Thanks for the info. I plan on taking the transfer case apart to see if I can fix the problem myself. I watched some video's on the rebuilding of these TC and I should be able handle it I hope. I might have to get rid of the Heath Diesel MAX E TORK TG SERIES TOWING PROGRAM.. I think this is...

I attached some pictures of the transfer case in my dually. All of my CUCV II's have the same transfer case. i might have a spare( I bought a parts truck a few years back,1999 6.5l 3500 4x4 dually with bad engine)

Well it happened again. My transfer went out. Back in June of 2012, I picked up a load in Ohio and was heading back to south Florida when just outside of Macon, GA my Transfer case failed. They don't make the transfer case anymore( Borg-Warner 4401 ) , so Chevy dealer ordered a rebuilt Jasper...

Started the truck this morning after the long trip to Iowa and back. Had fuel leaking under the truck. Opened the hood and fuel was spraying out the side of the injector pump. Looks like o-ring failure on the side cover. Screws were tight. I took a side cover off a used spare I had and it...

The truck stalled on me the other day coming up to a red light. It didn't want to restart. It was running a little ruff like it wasn't running on all the cylinders. I hooked the scanner up (AutoEnginuity)and it came back as " lost signal from PMD" I thought it might be bad fuel, plugged fuel...

I had a problem with the batteries going dead after a few days of not being started. Hooked-up the scanner and said I had a short in the lighting system. I had a new light switch on-hand, so I swapped it out just to see if that would work. Only took 5 minutes to do. Not so lucky. Still had...

No core charge!!!

Water pump installed. Letting the gasket RTV set over night to cure.[thumbzup]:grd:

The two pump info.

Installing a new water pump tonight. I got one from SSDIESEL Supply, but will install a new AC Delco 251-603 that I just got. Save the other pump as a spare.

Well the water pump is leaking out the weep hole. Just ordered a new pump from SSDiesel. Should have by the weekend. That seal I installed in the rear main might be leaking. Hope I don't have to drop the Trans.

Got a pair of Optima Yellow Top from Pepboys...25% off online order of $100 or more. Worked out to around $163 each.

Had to replace the passenger side battery. Had a bad cell. This is the second battery that I have bought from TSC that have not lasted longer then 8 months. no more. Before I always used Red Top batteries and never had a problem. I have Yellow Top's in my LSSV now and will start buying them...

Yes, it will stay Tan.

Update: truck is running great. Need to paint the rims.

Installed four new tire's and two new batteries tonight. ABS light is going on and off after you first start the truck sometimes.

I still need to get tires. I only drove it a few miles, but it runs great. Might have to get new batteries or something is draining them after a few days. "To many 24 volt Trucks = a lot of Batteries and a lot of $$$" Going to work on the LSSV tomorrow after work.

Installed a B&W turnover ball gooseneck hitch. I installed one on the truck before, but had to move it over to the crew cab to recover my LSSA from SC. Same with the wheels, I hope to get a set by next weekend.