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Wow- your rust problem is much worse than the surface rust on my little can! Good luck & keep us posted!
Just out of curiosity, what would another tank cost, assuming the rust wasn't as bad?
Check out www.eastwood.com. They sell a fuel tank sealer kit and various chemicals to clean the tank and prevent flash rust until you can coat it.
The ad for the sealer kit also has instructions you can download which explains the entire process and chemicals needed.
I have the chemicals and...