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Thanks, I have ordered the speedi sleeve and will give that a go, but if for some reason that fails I will let you know!

That’ll do the trick, I appreciate the help!

That is perfect Sharecropper, thanks a lot! I definitely agree with your post on being a poor setup, the dirt and crap just gets stuck in there and gets worn in with the seal and the shaft. Any chance you remember the part number or method you used to determine which speedi sleeve to use? I’m...

The picture you posted definitely looks better than mine. Yeah i can feel the grooves so I’m sure that’s why it chewed up the seal. Any ideas where I can find a new output flange? All the ones on eBay look to be the same condition as mine.

So yesterday went out in the garage and noticed a small puddle under the truck. Turns out the front output shaft seal on the transfer case is leaking again (it was leaking here before the rebuild). My question is, is the output flange shaft supposed to look like this? Or is it worn? This is one...

I finally got around to pulling apart the t case. It needed new seals but I did the bearings, chain, and thrust washers while it was apart as well. I got the USA Standard Gear ztbk208 rebuild kit and ztchhv025 chain. Overall it was fairly easy to do. I made sure to take alot of pics during...

Great, thanks for the advice! I have a standard transmission jack so I’ll start with that but if needed I can get a tilting one. I also have a bearing puller set. I don’t mind buying a few tools if needed with some of the money I’d save if I took it in for a shop to do. Once I start the rebuild...

Reaching out to determine difficulty to rebuild the np208. I saw there is a TM that covers this and it doesn’t seem too bad to do but wanted some opinions from anyone who has done it before, and whether any specialized tools were helpful. It looks like rock auto sells an overhaul kit and chain...