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Yes, problem fixed with a $500 airpack.
I think I honed the hydraulic cylinder so much that the hydraulic piston (with check valve) was getting cocked (crooked) in the cylinder and sticking, preventing the air piston rod from advancing the hydraulic piston and applying pressure assistance.
A...
I got very lucky- my truck's brakes locked up in my driveway, and not while I was doing the Toys For Tots drive.
Master Cylinder Piston
Partially gelled fluid
Air Piston with disintegrating cup
Air Cylinder with cup debris
Slave Cylinder rusty
Water poured out of the air cylinder...
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