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Hey SP, your talking about painting your new exhaust right? If not I totally agree with cucvrus edit. Not worth the time on an old system
I started with a kit.
Stainless, probably an overkill but sure would be nice .
My 2cents,
1) Yes
2) If it's worth it to you, give it a shot.
3) I've seen up to 1100 f on my EGT, I've read above that any higher than 1200 f and you start melting stuff, YMMV.
4) That's what I used, I suggest you read the instructions there is a recommended heating/cooling curing procedure...