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there is a hole near the center of the head, 3/8" maybe?

i used a large eye bolt and welded the joint in the eye shut

if they are available, you might think about stainless.

8 per head? are you sure? well the plugs at the ends of each head are 1" shallow total of 4, and there are 1 1/4" plugs total of 6, i think these are under the rocket arms.

using the older style gaskets would just be, well, foolish at the least. many people sell them, i have them for $80 which includes s&h see the classified section

this depends on the tap of course. there are several taps available for each size. i always use a tap and a die but also the correct size.

don't forget to have the heads resurfaced. no matter what anyone thinks, they will need it. it may only take .002" but it will make a big differance in how long this lasts. you are using the latest one piece gaskets?? replace ALL freeze plugs, on top of the head, both ends of the head and on the...