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Actually machine shops use a power "hone" to fit parts like this all the time. I put this out there to help those who don't have the extra cash laying around to spend on a tool they might never use again. Using a brake hone with patience and care "will" give you excellent results. In fact the...

Actually not as long a time as you would think. Also using a good "cutting" oil prevents the stones from clogging with the brass. I've used this technique many times. Just recently used it on one of my steering gears after replacing the sector shaft bushings. As far as the "hourglass" effect...

Having replaced hundreds of truck king-pins I can honestly say I never found one that didn't need reaming after installing the new bushings. So go "on-line" and buys some cheap reamer that will expand to the size you need and gently ream out these bushings. I have bought some reasonably priced...