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85 M1008 Four wheel drive / transfer case problems

original

Member
202
1
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Location
Pineville, West Virginia
I am having problems with my four wheel drive(1985 M1008). Everything worked correctly until today. I can easily shift through the transfer case ranges; however, 4-H will not engage. Four Low works well. Any ideas?
 

Barrman

Well-known member
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Have you confirmed it is a transfer case problem and not a front axle/lock out hub problem? I know you wrote that 4 low works and hi doesn't. How are you testing it?
 

OL AG '89

Member
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Kingwood, Texas
Tim send him the test procedures you sent me about a week ago......
haven't got arouind toit yet, but one day hopefully before I need the extra wheels I will!!
 

OLDCHEV4X4

New member
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Location
Glenmoore PA
I had a problem similar to this, It was the range fork shifter pads were wore out.
It would go into 4H but immediately slide out. 4L worked fine.
 

doghead

4 Star General /Moderator
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It looks like your having some trouble understanding the rules too! :p

Please include your state, in your location(as the rules state)
 

original

Member
202
1
18
Location
Pineville, West Virginia
I'm locking in the hubs and shifting the transfer case into 4-High. No engagement occurs. The truck won't move at all. When shifted into 4-Low, proper engagement occurs. (Pineville, West Virginia)
 

original

Member
202
1
18
Location
Pineville, West Virginia
The complete lack of engagement, to include the rear axle, in 4-High points to the transfer case. If the locking hubs
were at fault, 4-Low wouldn't work properly. I'm unsure of where range fork shifter pads are located.
 

Barrman

Well-known member
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Location
Giddings, Texas
Ok, just making sure you weren't sitting in the front yard, flooring the pedal and complaining because you couldn't see grass flying from the front tires.

The shift forks are inside the transfer case.

Unlock the front hubs. With the parking brake set, tcase in 2wd and the truck in park. Crawl underneath and twist the front drive shaft. It should spin without any noises or weird sounds from inside the case. Have a helper put it in 4wd hi. Try spinning the shaft. It should not spin at all. From your description, it will probably spin like the truck was still in 2wd.

If that is the case, have your helper slowly move the tcase shifter around front to back real slow while you twist the shaft. Hopefully, just a little forward of 4hi on the marker is where it will lock in. If that is the case, try adjusting the linkage so it locks in when the shifter is in the 4hi slot. Then try all the other positions and make sure they work.

If there is not enough adjustment or it doesn't work properly in the other 3 positions. That means your shift forks inside the tcase are worn beyond spec and need to be replaced. Time to start thinking rebuild or replacement.

Just a wild thought. Check your tcase/transmission mount and make sure it isn't broken. That thing flopping around could mess up the linkage doing its job too.
 

original

Member
202
1
18
Location
Pineville, West Virginia
Thanks, I'll give it a try. I've tried slightly moving the tcase shifter around, but many awful grinding noises occur. I've got the suspicion that I'll be learning to rebuild a transfer case soon. I also replaced the vaccum modulator on the transmission the day before this happened. Any unlikely chance of a connection? I'm going to go get greasy now. Thanks.
 

original

Member
202
1
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Location
Pineville, West Virginia
I'm satisfied with this solution. After reading the operating manual, I realized that I was trying to shift into 4-H without moving and while in drive. According to the standard procedure, shifting the transfer case into 4-H should be done while moving. I was able to get the truck to shift into 4-H while moving. However, the transfer case can be safely shifted into 4-H while stationary, if the transmisson is in nuetral. There was no problem with the transfer case - just the idiot who didn't read the manual:roll:. I did notice that the transfer case shifter wasn't lining up with the markings so I adjusted the linkage as suggested. Problem solved. Transfer case properly engages in 4 H/L. Thanks for all your help. Henry
 
Last edited:

doghead

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Great!

thanks for the aar! after action report
 

ABN173

Active member
1,842
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Location
FT Bragg, NC
Having this exact same problem right now. 2H will not stay in gear, 4L works like a charm. We had it on the pit at Papabear's compound yesterday and thought we had it solved, On the way home it slipped out of 2H at least a dozen times..... any cucv guru's in GA?
 
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