I can attest that changing the rear main is not that technical, messy for sure, but not rocket science. I just did mine on my m1009 yesterday. It had the rope seal and was leaking heavily. It does require a good deal of patience, plenty of tools including a torque wrench with foot lbs for the main bearing cap, and lots of shop towels for mopping up oil.
Autozone rear main ~ $22
Autozone oil pan seals ~ $12
My parts were ordered in and arrived next day.
Here are the steps I took:
- Jack up front end frame, to raise frame slightly off axle. Even an inch will help.
- Drain oil, remove filter.
- Unplug batteries
- Remove starter
- Remove bottom access for bell housing, tricky since tranny cooling lines have to be pushed over a bit, no need to remove the lines though
- Pull oil pan, may need to loosen a line for the front axle breather from frame rail, tends to block access to front bolts on oil pan. Use a screwdriver to gently pry the pan loose from the engine block if it sticks; which it should if RTV was used.
- Remove oil pump/pickup
- Remove rear main bearing cap
- Remove old seal
- Install new seal, carefully. I had a helper and with 4 hands we were able to hold it in place while applying pressure to push it in the grove. Take note of placement, mine was labeled which side points out. TM shows a shim which can be made to assist in seal install. I'd be wary though as you don't want to damage the seal.
- Following the TM, use RTV on the rear main cap as specified, install rear main cap and torque to spec.
- Reinstall oil pump/pickup
- Clean old gasket from oil pan and engine block. RTV oil pan gasket to oil pan, let sit for 10 minutes, RTV top of gasket, let sit a few minutes; then reinstall oil pan while trying not to get RTV places it should not be.
- Reinstall bell housing access cover and air breather line for front axle if removed.
- Reinstall starter
- Install oil filter
- Fill oil, check level, etc.
- Reconnect batteries
- Start it up, recheck oil level after idling for a few minutes and verifying no leaks.
That is about it! If anyone sees a step I missed, please chime in. As long as you have another vehicle to drive in case the job takes longer than you hoped; you'll be fine to try it yourself. It took me two days, maybe 7hrs total. First day, I setup doing steps 1-5. Once you pull the oil pan, you will want to finish through step 13.
Good luck if you choose to tackle this.