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Resistor bypass Done by the Military!

Dylan

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I just wanted to share this with everyone cause I did not notice any Forums in the past talking about this and I found it really interesting.
So yeah I owned my M1028 CUCV for just over a year now, and last week i went to change the glow plugs cause some were dead and it was not starting in the cold. also I decided its time I did the resistor bypass to prevent any future problems with the new plugs.
so first thing first i went to change the plugs it had the original wellmans in it I was expecting them to be very swollen cause i would run them extra long to help it start while it was dying on days i really needed the truck and well there the wellman plugs there known for swelling.
Well to my surprise... no amazement not a single glow plug was swollen!
So i put my new AC Delco 60g's in change the connectors and everything then I decided to move onto the resistor bypass.
so I gathered allot of info off of this site on how to do it. then I realized it was already done!
the wire leading to the resistor with the full 24 volts is there but the wire coming out the other side that suppose to go to the relay was gone. and the relay had a wire going to a 12 volt source right next to it on the firewall.
I never paid attention to it before when I replaced the relay just put the new one in the exact same way the old one was and never paid any attention to the resistor and what was hooked to it till now.
I asked the guy who sold it to me if he did the bypass and he said no he did not, cause the guy i bought it from would buy them from the states at government liquidation and import them into Canada and sell them here. thats how I got mine.

So yeah it appears the Military must of done it!
this truck was last serviced by the Military in 2011 I found some of the papers talking about the stuff they did to it under the seat when I was cleaning. plus the military wrote on some of the parts they replaced with the date it was done and what not. so i assume it was still being used by them up till recently before it was sold.
Also its a Contact maintenance truck just throwing that out there.

but yeah has anyone else ever come across any fresh from the military CUCV that had the bypass already done? or is this like a rare case?
was the military mechanic on here reading about how to repair a problem they had?
or was he just thinking outside the box and figured it out by him self i wonder.
Either way this is interesting to me and I felt I'd share with everyone my discovery!

photo.jpg
Here is a picture of how they did it.
 

rlltide12

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The m1008 I just bought from Camp Shelby had the glow plug resistor bypass mod as well as the glow plug relay mod already done on it as well. Kinda suprised me. All I had to do was the doghead relay.

Looks just like yours matter of fact
 

Dylan

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Ontario
The m1008 I just bought from Camp Shelby had the glow plug resistor bypass mod as well as the glow plug relay mod already done on it as well. Kinda suprised me. All I had to do was the doghead relay.

Looks just like yours matter of fact
Yeah mine came from New castle Delaware I found that out by luck actually cause I looked though enough videos that government liquidation posts on youtube of the vehicles and just so happen to find mine. everything matches up exactly from dents to numbers.
Here's the video I was referring to if anyone is interested.
http://www.youtube.com/watch?v=fH5S4eZ3YH0

But thats the only mod mine had. I did all the others my self just saved the resistor bypass for when i did the plugs and yeah its done so that works for me!
so I guess I am not the only one then, interesting!
 

rlltide12

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Alabama
I will say I am considering doing the modified doghead relay mod (that is what I am calling it). Going to use one for the GP relay and see how it does. Definitly will be quieter haha
 

dependable

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I got a 1008 from GL, former Maryland NG, in 2009 that had its resistor bypassed and removed. Also had a red painted air cleaner and a bunch of Edelbrock stickers in engine compartment. Higher miles (68,000) than any other CUCV I've gotten from GL, but it is a nice running truck with newer IP and exhaust. Must have been someones baby.
 

Dylan

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I will say I am considering doing the modified doghead relay mod (that is what I am calling it). Going to use one for the GP relay and see how it does. Definitly will be quieter haha
Kinda confused what you mean, the doghead starter relay mod is just for the starter not the glow plugs or making things quite?
what it does is replace a the stock starter relay with one that is much better and less likely to fail and fry everything on you.

but its quite easy to do at least! there is many forums on here that go into more detail.
 

Dylan

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Ontario
I got a 1008 from GL, former Maryland NG, in 2009 that had its resistor bypassed and removed. Also had a red painted air cleaner and a bunch of Edelbrock stickers in engine compartment. Higher miles (68,000) than any other CUCV I've gotten from GL, but it is a nice running truck with newer IP and exhaust. Must have been someones baby.
Wow really makes me wonder about the military mechanics! surprised they where allowed to do that to it lol
 

rlltide12

Member
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What I mean is replace the clunky GP Solenoid with the same relay used for the doghead starter relay conversion. It is a 200 amp relay, so it should work perfect. And then I can keep one spare for both if for some reason they ever failed.
 

cpf240

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What I mean is replace the clunky GP Solenoid with the same relay used for the doghead starter relay conversion. It is a 200 amp relay, so it should work perfect. And then I can keep one spare for both if for some reason they ever failed.
I don't remember offhand, so I suggest you verify, but is the DH relay an isolated ground unit? If not, don't use it to replace the GP relay. Bad things have been known to happen!
 

doghead

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It is. It will work.

I think I recall that the military actually used a similar relay originally for the GP system and changed to what they use now(for some reason).

Without confirming and understanding why they did, I would not change to it. Maybe keep one as a spare and use if needed, but I would not consider it an improvement.
 
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