Point being: I dont think you will notice a difference between 4.10 and 4.56. It will drop the RPM's a little and thats it.
Cost effectiveness: Not worth it.
Agreed.....
You would need to do a drastic change like I did on my M1008 with the gears to make a difference.
I would not change to 3.08's if you are towing 5000+ pounds or loaded with equipment.
Are you adding the hub spacers to the front axle to make it a true dually if you are going to use the dual rear end?
I have seen dually conversions with stock front axles and it does work and look fine to me.
You would love my daily driver......
85 Crew cab 4x4 dually Cab and Chassis........ Previous Driveline was---- 6.2 (turbo'd) Ranger Torque splitter, SM465, NP205, Cab/Chassis dually 14b with 3:73 gears. Tires,,, 235/85/16.
I had 4:56 in that same rear but swapped to 373 for a highway leg, as I had a gasser with the same trans ratio and 4:10s and knew it would put the 6.2 out of its power range while running highway speeds. THus I swapped in 3:73 when I built this one. I put about 35k on this driveline before swapping in the Cummins/4500/205 in my sig.
I loved and hated the previous driveline. The 6.2 was slow and didnt like the weight of the truck with the 3/73. Once I turbo'd it there was a night and day differance. It was chugging up hills empty in 3rd gear at 25mph where now I could hold 55 or 60 unloaded. Still the 4th gear limited me to a top end. Later I put the Ranger in and another world opened up. I could hit 80 on the open highway and was getting mid 20s for fuel milage,,, yes no joke. I left Moorecroft WY and swapped tanks (20gal) a little south of Fort Collins Co. after running 65/70mph all the way. (at that time the weight of the truck was just under 7K.)
My final decision for swapping the 6.2 for a Cummins was hauling a 1970 K20 on a flat bed out of Glenwood Springs Co up and over Vale/Eisenhaer pass and back to Golden, My pyro hit 1250 and temp hit 250 and strange things were happening with power loss as it got hotter, I was in 2nd gear Ranger high, as we slowly climbed up to the tunnel.....
I loved the ranger coupled to the 465, giving me 8 forward gears and 2 reverse speeds, making backing up to trailers nice, If you need even more creep, put a 2 stick on a 205 and you will have the ultimate reverse. slow enough to start it back and get out and check once in a while...
There is nothing special about the cab/chassis (C/C) rear,,, the differance is in the hubs,,, thus if you really want the space differance, rob the hubs/backing plates off a C/C axle... We tubbed the bed of my box to fit the duals, and everyone asks me if it came that way from the factory, duels under the bed and no hips... I just smile and say, "Yup, its cheaper when you go up to the factory and say,,, pick it up yourself"
Turbo,,, I advise the GM-3 found pre 94 on 6.5 trucks, this turbo was mechanical and controled by a can on the side of the mount,,, this can has a big spring in it... just carefully cut the can away and save the spring , now thread the end of the rod and reinstall the spring with a washer and a nut, this will alow you to vary the boost up to the safe point of 12-14psi.. next turn the fuel screw counter clockwise in the injection pump (little 3/16 or 1/4 allen)(its been 11 years ago).
With the turbo'd 6.2 the ranger/465/205 with 3:73 gears that I was running the 6.2 stayed happy at around 2400rpm at 65-70mph. and made a great daily driver with great milage, and plenty of power for light to moderate loads. just wouldnt advise any high mountain passes carrying any K20s
If you or anyone needs to ask questions about this or anything I may have mentioned before, Feel free to PM or give me a call, as I dont mind helping out fellow gear heads.
Joe S. 307-282-0773