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Before tearing into K8 (it rarely goes bad) I'd suggest measuring the AC voltages going into K8 as detailed in the thread I suggested. Very likely you'll find one or more of them way to high causing K8 to trip the overload.
This post.. (updated below for your trip point)
I'd suggest doing the...
Have you tested the Exciter Stator resistance to be sure it's good? TM says it should be about 12 ohms.
Have you measured the DC voltage going to the Exciter Stator while the genset is flashing the gen head to verify the DCS is sending the flashing voltage?
If you do see a flashing voltage to...
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