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Too funny, when I was airing up last year, found one of the duallies had zero air pressure but wasn't flat. As far as I could tell it had always been that way with me repeatedly crawling over a stone wall in my yard and driving around town...go figure. :)
Update: Tearing into my checklist I found that the gasket between the fuel filter bell housing and the upper part may not have been diesel certified, it had swollen to the point that it no longer fit the groove. Also found the water trap petcock was clogged solid. Currently waiting on new...
This video describes the Solenoid. What it doesn't mention is the big screw in the middle of the valve. This is to make the solenoid fully manual. There's a knob on the outside of the pump. Screw it all the way in to bypass the solenoid.
Thanks guys, next steps are;
1. re-re-rebuild the fuel side of the pump, replace all the O-rings in the filter and test each fuel circuit for air using the transfer pump.
2. Detach the muffler
3. Before sending the pump out for testing, open the "house" cover and see what's going on with the...
Ran her directly from a boat tank connected to a compressor. She will not start from the fuel tank or with the exhaust pipe attached. Even with the pipe off it's a hard start.
Ran clean fuel and Sea Foam injector cleaner through the injectors. At first couldn't get her over 600 RPM but later got...
It is part of the "tamperproofing"
With the nuts missing could engine vibration over time have worked the screw and throttle shaft out of alignment? If so what direction should I turn the screw to get the angle between idle and full throttle back to 32 degrees?
Rust, if the screen filter in...
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QUOTE="WillWagner, post: 2607117, member: 2057"]
There is supposed to be a closed end lock nut about an inch or so long on the screw sticking out of the pump body at the rear of the house shaped cover on the pump.
This?
Yup, replaced it. Looked like the interior was coated with rust, however there was no metal on the magnet.
So aside from the lift pump delivering fuel to the rail, what is it in the fuel manifold that requires the engine to be spinning for fuel to flow?
Hard start and no power, couldn't get her over 1000 RPM with no pedal response. After about 5 minutes it would die. Fuel filter a line was still full of fuel. Checked for air, replace the fuel filter and housing, just to be sure. Cleaned all O-ring mating surfaces and replaced the O-rings, no...
Why are you doing this?
Static fuel test to determine if the fuel rail is blocked.
The pump is connected directly to the fuel rail, bypassing the PT pump and shutoff valve.
The engine is not running (static test), so the injectors are not cycling, and fuel flow is limited to what passes...
Should the fuel line from the shutoff valve to the fuel tank remain pressurized after shutting off the fuel pump?
Also what kind of return should I expect from the fuel return line with an input pressure of 75 psi; a drip, a trickle or a gusher?
Troubleshooting the hard start, low power and...
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