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I am back in the trenches and getting ready for the new cartridge…and after removing the multiple layers of gunk I found more marking that maybe mean something?
In the engine valley, next to the oil pressure sensor there is circle of dots…
and on the passenger side under the turbo exhaust...
Wow, looking really good! The surface looks very crisp and smooth, it's like new.
That pink putty you used, is it similar with the type they sell at Home Depot or is something specific for automotive applications?
Also, what spray gun did you use? HVLP type?
EDIT: typos. changed my thought in...
Most of the trucks you see being sold without doors had armored doors, which are totally different than X-doors. The armored doors are about 3” thick, with different door closing mechanisms, much larger hinges (an armored door weighs around 150-200lbs or maybe even more from what I could tell...
For sure need to wear a mask and my understanding is that the newer Water Based CARC has about the same toxicity as regular paint?
I used the 2K CARC Spray Cans from Sherwin Williams. It also comes in gallon size, it’s about $275 + $65 for the component B (CARC is a 2 part mix), IIRC the ratio...
Absolutely! I want to use all brand new, like I already ordered the ones that I had part numbers for even before I was thinking to open the turbo! I am now working to find the part number or size for the Torx, the hex heads are M8, like you said, will use GR8 for those.
Yes, thanks for bringing that table up, I have those spcs in the H1 manual, I presume those bolts are GR8.
My elbow bolts were so tight or stuck that the C side of the wrench would open and slip before the bolt would move, that's how I rounded one somewhat, after which I used the closed ring...
Do you have the turbocharger torque specs? For the 5 x Torx screws and the HEX ones on the exhaust side? (you mentioned that the two bolts at the base should not exceed 20 ftlb),
Great, I can use that one, it looks closer to the stock ones and was thinking to install it in place of the air filter clog indicator (again, got the idea from you, on the wastegate thread :)
Well, yeah, that's why I am also looking at the 15psi one lol...but how about the vacuum side, isn't that going to inject jitters in the brain if it jumps from right to left? I like your practical idea of setting and forgetting, I would just have to cap the fitting when it's not installed...
I am also looking to add a boost gauge to match the existing ones and the only models I could find with black bezel, white indicator in 2 1/16" are either for 30PSI or 15PSI which also has VACUUM:
Do you know of other better options? Is the Vaccum/ Boost one OK?
I took apart the whole turbo and will reassemble it once the new cartridge arrives.
Does anyone know the torque specs for the 5 x TORX and other HEX bolts on the exhaust side?