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I don't have a lot to offer, but get new bolts. I can go into an entire dissertation about over tightening bolts and removing them from their "plastic stage" but if the bolts were ever stretched by over tightening them they will come loose every single time. Think of a spring from a little click...
Hate to be "that guy", but the Tech Manual has a really good troubleshooting section in it. Have you peeked at that yet?
TM 9-2320-272-23-1 Work Package WP-0142
It seems like I have a dead injector. I just don't have time to mess with it. Took it down to Jim Henry's. If it turns out to be more than that, it may become a part-out. Or.......maybe an 8.3 repower....hmmmmmm
Alice I looked at the pics of the truck, looks like you got a nice one. Right tires and good physical shape. Just take your time with the trip (rushing almost always causes problems) and enjoy it. I've undertaken several super long-distance trips and loved every one of them. Someone on here...
I would suggest 1/4 inch plywood. The drywall will absorb moisture and fail over time making life miserable for you when you have to clean it all up and redo it.
In the green is fine. The fuses are pulled through by the end device, not pushed through. Voltage doesn't matter. It's amps (current). The tangs that hold the fuses could even be a little loose.
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