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I have set up 100's or axles and I never have had to use a spreader. Yes some are WAY TOO tight but like said above.. a pry bar will pop it out. I have even used slide hammers before.
#1: So you don't know if it has brakes or not? I can not tell by your punctuation.
#2: Are you asking a question about towing? again I don't understand.
#3: What about a piece of flat ground are you asking?
#4: Good thing you have the TM's. You will need them.
#5: I do not know you tell...
Just cut the lines and re-flare the ends.... Not that hard.
And if you cross the lines to the other side you MAY have problems towing a trailer. One side is the service brakes and the other is the emergency air line. You would NOT want to get them mixed up on a trailer.
Dawn dish soap and time... I soaked half my truck and there is no really good way to removed it off CARC. just use a little soap and really just weather and time.
The only difference is the steering shaft placement. The NSN is the same for all of them. I have been there done the swap with a new NOS cab in a box. There all the same.
The steering shaft hole is different between the deuce and 5 ton. other then that its a bolt in. The cab will have both Knock outs in the fire wall. will just have to patch one up.