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  1. US6x4

    3 Jake heads under a stock M809 hood!!!

    I'm using 12v solenoids powered from a drop wire? from the 12 volt post.
  2. US6x4

    3 Jake heads under a stock M809 hood!!!

    I watched my short video again and the #5 was pumping out air bubbles from the control valve drain so there is still trapped air in there. I have yet to rev up and then engage that brake - I've only been playing with it at idle so I'll bleed it some more this afternoon and see if I can purge...
  3. US6x4

    3 Jake heads under a stock M809 hood!!!

    Good update! I fired up the engine and it runs normal just like it did before and no leaks anywhere so my overhead and rocker box work were a success! I bled out the solenoids on the jake heads and the rear solenoid will continue to activate the jake mechanism for about 4 seconds after I...
  4. US6x4

    3 Jake heads under a stock M809 hood!!!

    Mucho progress this morning! The rocker boxes are back on, overhead has been run, jake heads installed and adjusted. I stopped just short of firing it up so I'll bleed the jakes and see if I performed the overhead correctly on another day. Side note: while the rocker boxes were off I...
  5. US6x4

    3 Jake heads under a stock M809 hood!!!

    @Lonnie was able to put his 25B jakes on without disturbing his rocker boxes but I was not that lucky. My crossheads crashed with the rocker box so they had to be removed. I got the rocker boxes and top of the heads cleaned up while waiting for the gaskets to arrive. Of course I installed the...
  6. US6x4

    Rubberized paint spray - select interior places

    The napa 3M stuff was 08883 Underseal Rubberized Undercoating The better stuff might be the 03584 Professional Grade Rubberized Undercoating Currently I'm using 08882 Underseal Undercoating Paintable and it's working very well. The paint adheres to it nicely.
  7. US6x4

    Need help with my exhaust cross heads!

    Bingo! Thanks for that number. The last digit make a big difference in searches...
  8. US6x4

    Need help with my exhaust cross heads!

    Any ideas on the part number for the rocker box gasket?
  9. US6x4

    Need help with my exhaust cross heads!

    Ok, good to know - thanks for the response. Guess my install will get delayed a bit.
  10. US6x4

    Need help with my exhaust cross heads!

    I do have a set of 013294 jake gaskets which may be the same as rocker box gaskets so I could do the cross head swap, rocker adjuster swap and stud swap while I wait for another set of gaskets...
  11. US6x4

    Trick, functional jake brake grenade shifter

    I completed the wiring from the clutch switch to the throttle switch and back to the dash this morning. The dimmer switch screw is doing triple duty now since I added a p-clamp to it to hold the wires. The dimmer wiring p-clamp had enough extra room to add my two new wires to its bundle. I...
  12. US6x4

    Need help with my exhaust cross heads!

    I'm trying to swap in my Jacobs exhaust cross heads but they interfere with the rocker box no matter which way I twist them. Should I force them on with a hammer or do the rocker boxes have to come off? I don't have rocker box gaskets. @WillWagner
  13. US6x4

    Trick, functional jake brake grenade shifter

    The clutch switch bracket turned out better than expected - no grinding or tweaking required at all! It fit just right. I replaced the factory high beam light switch screws with 1" long button heads which provided enough extra screw threads on the backside to attach the bracket with nylocks...
  14. US6x4

    Rubberized paint spray - select interior places

    I really like the 3M brand rubberized undercoating and the stuff I got at the automotive paint store was way better than the 3M stuff I got at NAPA or box stores. This stuff hardened a lot more and would resist a thumb nail imprint unlike the other stuff where the thumb imprint never went away.
  15. US6x4

    Service manual for NHC-250

    Cummins part no. 3379076 There are -0_ releases of the manual as well. My 1978 manual is 3379076-03.
  16. US6x4

    Trick, functional jake brake grenade shifter

    yes, I have access to laser cutters, CNC press brakes, full machine shop, saw shop, tube benders, welders, hydraulic hose crimp machine, powder coating & wet paint shop, blasting booth...etc. Basically, everything you need to do this stuff the right way. All one needs is some imagination...
  17. US6x4

    Trick, functional jake brake grenade shifter

    The switch brackets were laser cut out of 14 ga. stainless steel and formed up to the shapes you see. The welded 1/4" nut that's been drilled out on that Z bracket will index the bracket to the throttle lever just like the original throttle lever bolt so it should always stay straight. The...
  18. US6x4

    M920 - Passenger tank install, battery and air tank relocation

    Here is a walk around of the truck Soni built - might catch a peak of a useful detail or two...
  19. US6x4

    3 Jake heads under a stock M809 hood!!!

    All washed, painted, lightly oiled inside, and continuity checked in the wire connections. Just waiting to get installed :) *for whatever reason my engine has a charcoal gray block, OD heads, gray rocker boxes and valve covers, gray intake, OD thermostat housing & water pump. Can't guess...
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