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  1. U

    MEP803A Resistor - Diode Assembly

    Took the cover off and examined everything including the burnt electronics smell (there was none) and found this to be the only thing that appears to be out of order (not normal looking). So it appears that the 2 diodes and the varistor may be bad. The varistor is red colored. This is a very...
  2. U

    MEP803A Resistor - Diode Assembly

    My thoughts too. Need to start diagnosing the problems. Considering these are all generator related, I need to check all the generator leads before I even attempt a start.
  3. U

    MEP803A Resistor - Diode Assembly

    I have a feeling that there are at least the diodes and the varistor are going to have to be replaced. Have to find the cause first... Looks like someone put the heat to these. Have a feeling that the genset or the generator part at least may have some damaged components.
  4. U

    MEP803A Resistor - Diode Assembly

    Any particular reason that these can not also be used. I am not an electronics component expert, heck I can barely not confuse diodes and capacitors and transistors except that they are round, flat, and tubular, sometimes...... https://www.mouser.com/ProductDetail/71-RE70G7R50...
  5. U

    803 Bogs Down and dies at 85% Load

    OK. I texted the seller who spoke withhis rebuilder Joey who stated unequivocally that these rod bearings were indeed new when installed into the motor. That means, if true and I have no reason ...... to believe otherwise, that these rod bearings only have 15 hours on them. Joey (through the...
  6. U

    MEP803A Resistor - Diode Assembly

    Looking for a source for these parts: 48 XDFZZ XB XBFZZ 91637 HLM-20-10Z7R50J ...RESISTOR, WIREWOUND 4 49 XDFZZ XB XBFZZ 91637 HLM-20-10Z-20R0J ...RESISTOR, WIREWOUND 1 50 XDFZZ XB XBFZZ 91637 HLM-10-10Z1301J ...RESISTOR, WIREWOUND 1 53 PAFZZ PAFZZ PAFZZ 80131 1N5406 ...SEMICONDUCTOR DEVIC 2...
  7. U

    Replacement access doors for MEP-803a

    I also need the starter side door (right side if looking at control panel) for the MEP803A. This is the side door with the storage compartment.
  8. U

    MEP803A Resistor - Diode Assembly

    Can someone explain to me what the resistor diode assembly in the control section of the genset do? I saw a genset that may have bad resistors and diodes, discolored and an ashy substance on them. What do they control/what function do they serve in which circuits?
  9. U

    803 Bogs Down and dies at 85% Load

    Did more work to prep for the take out of the generator and motor. I probably took off too much but the TM on disassembly references all over the place. You kno how it is, remove this by going here to do this then come back and I'll send you somewhere else to do something else them come back...
  10. U

    803 Bogs Down and dies at 85% Load

    Sounds like FAG is the place to be. Well, I did some more teardown and the engine genset is ready to come out. I have no lift or gantry crane yet so here it sits until I get something to lift it out of the cabinet. I may just turn it some and start to remove the back of the generatror to get...
  11. U

    803 Bogs Down and dies at 85% Load

    Ain't but a thing. Yeah I hate it as well but as you siad, it may provide help to many others so I am glad to learn and share.
  12. U

    803 Bogs Down and dies at 85% Load

    Thanks for the information. I had a lot of these things out already due to the teardown in the cabinet. So I also decided to replace a bunch of screws with SS one recommended by Daybreak so I am pretty much going to teart the cabinet apart to get to all the screws as well. Gives me something...
  13. U

    803 Bogs Down and dies at 85% Load

    I am having trouble finding a replacement rotor bearing. This should be one of the easiest finds though. I came across a freeze plug set (expansion plugs) for the LPW and they wanted $55 for the set. That is a large pill to swallow considering what they are. I am learning that if you want...
  14. U

    MEP-803A: wiring issue... please HELP

    The diode is dong its job which is to let electricity (voltage and current) flow through it in one direction only.
  15. U

    MEP-803A trips breaker when load applied....Problem solved!

    Need a smaller mesh screen. Need to keep the mud duabbers, hornets, wasp and **** palmeto bugs out of the unit. So I am thinking a 1/8th in screen of some type that would do the job. Prefer stainless steel due to all the rain. If I used regular stuff, it would rust away in no time. I wonder...
  16. U

    803 Bogs Down and dies at 85% Load

    Well, I got a msg back from the seller. He agrees that these do not look like new rod bearings do to the wear. He said he was going to speak with his rebuilder J and see what the heck was going on. He told me he was going to provide me a parts list of parts ordered for this machine. He...
  17. U

    PSA: MEP-803A / 802A rotor bearing and rear main seal replaceable without pulling top

    wonderful and very informative. However, I just finished reading that I have to take the alt out and apart to remove the crankshaft from the engine. This will be a fully full teardown :(
  18. U

    803 Bogs Down and dies at 85% Load

    Here they are. This engine is showing very very minimal wear. I checked each ring in each piston sleeve in three different positions (4 really because I wanted to see what would happen if the rings bottomed out), and these are the results. I do not have a .013 or .014 feeler gauge so I used...
  19. U

    803 Bogs Down and dies at 85% Load

    Will do. I am going to do that in about 20 minutes from now.
  20. U

    803 Bogs Down and dies at 85% Load

    Yeah...that is how I was going to do it. But kind of a mute point as I have ordered new main bearings, center bearings, the roller bearing, thrust plates, and the rings. I already have the rod bearings on their way. Due to a PM I got today, I will be able to remove the generator motor from...
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