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It got hot at some point,the paint was blistered above the input shaft.I think the lube pump went bad,and the input shaft went out or snapped.That big transfer case only has about 6'' of oil capacity.

Thanks,It was depressing for a while...Thanks for everyones help..

The mk48 is back together and running,I only took it about a half a mile up the road.It was a long day.My mechanic said dont ever call him to replace the transfer case again.It was a job.Now I get to drive it and learn her secrets.Be fore I go anywere with it I am going to go completely over it...

thanks,Hopefully by next weekend.

Wreckers are handy to have when you need them..

I had a m816 and a m936 ,but sold them.Wish I still had them.

That was my buddies girl friend.That was incentive to get the mechanics to work faster.She cooked them lunch on the grill.I told them lunch would be served after the transfer case was set..

We pulled the transfer case today and reset the new one in.That was a big part of the job done.The mechanic noticed that the old transfer case paint was blistered above the input shaft,looks like it got real hot and fried the bearings or the lube pump went bad.there is a pic of it .

I hope so.I am going to build a cargo body with a hook attachment.

I grabbed the input shaft on the old transfer case and it wiggles up and down about a quarter inch.The new transfer case is tight.

More tear down pics.**** what a MAJOR job this turned out to be.It really sux to tear apart such a beautiful machine with only 185 miles on it...

That is what we used ,phone wire.

We spent alot of time marking the lines.thanks.

my mechanic started on the repair today,what a job..

Hes been great so far...

It is a monster....Wonder why its so much bigger than the hemtt.

The rebuilt transfer case showed up today.

Artisan,You were right on the part #.thanks.

This is a pic of the transfer case tag.It say the rebuild date was 1988,The truck has a rebuild date of 2004.Figure that one out???Also what are these green plastic things on the truck,there are 3 of them ?

Some pics.