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OK. There is probably nothing wrong with your transfer case!
Assuming this is the M54 you are working on, your transfer case is the sprag type. The front drive shaft is slightly overdriving the rear shaft, and the sprags (overrunning clutch, like a starter drive) do not engage. If your rear...
I will hunt down the manual tomorrow and send it to you. It may be a fairly large file, let me know if you have a dial up connection. If you do, I will see if I can't just send you the troubleshooting section.
Regards to all
Robert miller
Jeff
Do you have the tech manual to troubleshoot the transfer case? If not, I can probably send it to you. I had a few hours to kill the other day at work, so I downloaded about 500 megs of 5 ton manuals.
Regards
Robert Miller