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Well, I'm not proud of this. I dont necessarily know if it was the "correct" fix, but I took the glass and felt seals out again tonight and used a prybar to increase the size of the opening at the top of the gate by ~1/8". Its an not noticeable to the eye, and the only way to tell is to...

The replacement track felt is manufactured by Precision. Part number GRP 1130 76. It is a good fit and easy to install, very similar to the original factory material, and costs $30 for both sides since you reuse the original metal tracks. https://www.prp.com/product/detail/352267 I removed the...

Thanks for your reply. What is a "lower sash guide"? Is it just the tab on the end of the sash, or is there a separate component that goes there? The side tracks are the original parts, with the flocked lining replaced with new material from Precision. The glass still binds with the sash...

I have an '86 K5 with a manual tailgate window. Back in April the window bound up due to a rusted through sash and the pot metal "clutch" that couples the handle to the regulator broke. I used that as an excuse to go through it, and cleaned and greased the regulator, replaced the rollers...