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All back together. Working good. Except I've got 30volts at the alt. The voltage guage is in the yellow. Could bad batteries cause this issue?

In the TM FOR INSTALLING the PS pump it doesn't list torques for the three main bolts. Anyone know em?

Ya know I was thinking that bolt length might be the only different. Thanks for checking into that. So steel and aluminum works for 60amp as long as the bolt is changed out and yes that rear bolt is a pain!

That would be a good bit of info to know in the future if you have time to try and put a 60amp on the steel bracket.

Blue hose is good. Not too old. Thanks tho glass. I got the old pulley off and new bracket on the PS pump and pulley back on with that install tool. I was able to set a small nut inside the center of the pulleys shaft and use a three jaw puller to remove. Then added another nut as I made further...

Thanks Juan. Will this tool also press it back on?

OK. I have seen "100 amp steel brackets" but I've already got an aluminum one on order and when I hookup the rear support bracket hope this will let this one stay around for a good while.

Where did ya get the part from?

Thanks glass. But for the time being a 60 amp is fine for me.

Got a part number?

NDT are you saying you have a 60 amp alt with a steel bracket on your Humvee?

Could ya post a few photos? I have the bracket on order already and will attempt to bolt up that rear support bracket and pray it fixes the problem.

Yeah I didn't have that bracket before but I do have it now. Tho the holes seem to be drilled in the wrong place. As if they were too far apart. But someone mentioned that it will fit ya just gotta do both sides at the same time or something like that.

So what's the special tool used to get the pully off the PS pump? Need to replace that bracket also as one of the holes is much larger than normal. I assume a standard 2 jaw puller to remove but what is the trick to reinstalling it?

So if I went with the 100amp I could upgrade to the steel bracket. What's the going price for a 100amp alt?

Crap!!! Really? This is now going on the 3rd I've had to replace. Its always breaking in the same spot.

OK, I have a 60 amp alternator and the POS aluminum bracket has broke in the back where the bolt allows the power steering pump to be adjusted. So I want to replace it with a steel one but I am not sure if parts listed for the 100 amp alt will also fit mine. Or if anyone knows of the proper...