How to make a simple air intake reducer.....
Today was not a super productive day, since I have to get my M920A1 ready for another locomotive 315 move. I still got a few things accomplished though, like installing the last missing elbow and a salvaged section of stainless steel flex tubing of the original M916 exhaust.
I have to use some flex here because the muffler is mounted solid to the back of the ROPS and the turbo side of the exhaust is attached to the engine and therefore will obviously move with it.
I got it all tacked together and will weld the rest when I take it back off for paint.
In order to make the connection between the 5.5" diameter turbo air inlet and the rest of the air intake system that uses 6" diameter tubing at the air cleaner, I needed a 6" to 5.5" reducer.
Not being able to readily optain such a uncommon part, I decide to make my own.
I started with two pieces of thin wall tubing one 5.5" and the other 6" in diameter. I took the 5.5" tubing and with the help of a hammer and using an appropriate edge on my M747 lowboy, flared out about a 3/8" from the end, evenly all the way around.
I then hammered the edge of the 6" tubing inwards over a rounded bracket, that I found at the tail end of the M747. (those things are so handy!)
Once carefully fitted to each other, I tack welded the two pieces together and after some final tweaking welded them up.
A little wire brushing and some primer and the reducer is ready to use.
Unfortunately I'm still missing two 90 degree rubber elbows in order to button the air intake system all up.....
I did get really lucky today thought, when I jumped off the truck earlier. Bracing myself on the air cleaner, my welding glove got cought on one of the protruding studs on top and would have done some serious damage to my hand, arm or shoulder if, and thank you Lord, my glove would have not ripped. Otherwhise who knows, I might still be dangeling of the side of the FEMTT with a dislocated shoulder at best!
Soni